<div>This article investigates the performance of a low-cost throttle-by-wire-system
(TbWS) for two-wheeler applications. Mopeds/scooters are still restricted as
environmentally harmful. TbWSs can contribute to environmental protection by
replacing conventional restrictors. Its consisting of an anisotropic
magnetoresistance (AMR) throttle position sensor and a position-controlled
stepper motor-driven throttle valve actuator. The decentralized throttle
position sensor is operating contactless and acquires redundant data. Throttle
valve actuation is realized through a position-controlled stepper motor, sensing
its position feedback by Hall effect. Using a PI controller, the stepper motor
position is precisely set. Both units transmit and receive data by a CAN bus.
Furthermore, fail-safe functions, plausibility checks, calibration algorithms,
and energy-saving modes have been implemented. Both modules have been evaluated
through hardware-in-the-loop testing in terms of reliability and
measuring/positioning performance before the system was integrated into a
<i>Peugeot Kisbee 50 4T</i> (Euro 5/injected). Finally, the sensor
unit comes with a measurement deviation of less than 0.16%, whereas the actuator
unit can approach throttle valve positions with a deviation of less than 0.37%.
The actuators’ settling time does not exceed 0.13 s in the case of stable, step
loss free, and noiseless operation.</div>