The goal of this research was to develop a unique powertrain control algorithm for a dieselpowered compound-split hybrid crossover utility vehicle (CUV) and evaluate the fuel consumption and greenhouse gas emissions benefits that can be realized compared to existing non-hybrid, gasolinepowered CUVs. This was achieved through the implementation of engine on/off functionality, regenerative braking, and electric-only drive. The research was conducted in conjunction with the university's participation in EcoCAR: The NeXt Challenge, an inter-collegiate advanced vehicle engineering competition focused on developing alternatively powered vehicles in the interest of providing improved fuel efficiency and reduced tailpipe emissions while maintaining useful vehicle functionality.Prior to construction, the proposed vehicle was simulated for fuel efficiency and carbon dioxide emissions using the Powertrain System Analysis Toolkit. Initial simulation results indicated that the proposed compound-split hybrid vehicle would achieve 35 mpgge combined fuel economy and produce carbon dioxide at a rate of 242 g/mi. A 2009 Saturn Vue was modified to accept the proposed hybrid powertrain consisting of a 1.3 liter diesel engine, 2-mode compound-split transaxle, and lithium-ion high-voltage battery system. This vehicle served as the platform for the development and validation of the powertrain control algorithm. Using the vehicle's CAN communication capabilities, auxiliary control units were integrated to manage the new powertrain components and implement the control strategy. The project vehicle and control algorithm were validated and tested on-road for fuel efficiency and performance. The final powertrain control algorithm developed through this research included automatic engine start/stop, regenerative braking, and full-electric driving capability at speeds up to 25 mph. In its final configuration, the WVU 2-mode hybrid-electric vehicle achieved city/highway fuel economy of 24.5/31.5 mpgge.Compared to the base vehicle, the project vehicle achieved a 28.9% improvement in city fuel economy, a 21.2% improvement in highway fuel economy, and a 20% reduction of in-use CO 2 emissions.iii
AcknowledgementsThe work discussed in these pages has been everything but a solo effort; I'm just the guy who got to write about it. The success of this project relied on a total team effort and I was lucky enough to work with some of the hardest-working, brightest people I've ever met. I'd like to take a page or so here to recognize a few of them.I would first like to thank Dr. Scott Wayne for letting me hang around for an extra two years, getting paid to do what I do for fun in my free time. I've heard horror stories about research advisors abusing their assistants and setting unreasonable deadlines and I can safely state that Dr. Wayne has to be the best advisor in the college. He was always available to answer any questions I had, he was actively involved in the project, and he was just a genuinely good guy, even if he is of the "Blue Oval" persuasion...