Steam-flaked corn (SFC) and ground corn (GC) of different particle sizes were evaluated for their effects on dry matter intake (DMI), milk yield and components, chewing activity, ration sorting, ruminal fermentation, and digestibility in lactating dairy cows. Eight multiparous Holstein cows in mid-lactation (46.6 ± 3.5 kg/d milk production and 101 ± 10 d in milk) were used in a double 4 × 4 Latin square design with 21-d periods. Cows were fed diets (dry matter basis) containing 36.2% forage (alfalfa hay and corn silage), 37.4% corn grain, and 26.4% other ingredients. The corn grain was ground (coarse: 1.08 mm; medium: 0.84 mm; and fine: 0.73 mm) or steam-flaked (SFC; density = 0.40 kg/L). The dry matter proportion retained on an 8-mm sieve was greater for the SFC diet than for the GC diets. There were no treatment effects on DMI, milk yield, fat-corrected milk, energy-corrected milk, fat or lactose yield, protein or lactose content, or milk urea nitrogen concentration. However, digestibility of dry matter and organic matter were greater for fine GC and SFC than the other diets. In addition, cows fed SFC had lower total-tract starch digestibility than cows fed GC diets. Cows fed SFC tended to have lower propionate proportion (22.8 vs. 27.1 mM) and total volatile fatty acid concentration (88.6 vs. 99.8 mM) in ruminal fluid than those fed GC diets. Acetate and butyrate concentration, acetate to propionate ratio, and ruminal concentration of ammonia-nitrogen were not affected by treatments. Ruminal pH (6.46 vs. 6.01) as well as milk fat content (2.75 vs. 2.59%) and efficiencies (fatcorrected milk/DMI and energy-corrected milk/DMI) were greater for SFC than GC, regardless of its particle size. Milk fat content tended to increase linearly with increasing particle size of GC. Eating activity (min/d) tended to be less for SFC compared with GC, but rumination activity (min/d) and total chewing activity (min/d) were not affected by processing or particle size. The results of study indicate that, compared with GC, steam flaking of corn with 400 g/L density increased milk fat content and efficiency of high-producing dairy cows without any negative effect on milk yield. For GC, milk fat content tended to linearly increase and starch digestibility decreased linearly with increasing particle size.