Dimension Measurement and Quality Control during the Finishing Process of Large-Size and High-Precision Components

Abstract

The accurate measurement and control of the geometric dimensions and shape errors of large-size and high-precision key components are key factor to ensure the machining quality of the equipment package. Aiming to address the urgent problems of poor measurement conditions, complicated error propagation, and difficulty in obtaining accurate measurement results, this research studied the measurement method and control of dimensional accuracy and geometric tolerance in the process of hole machining at room temperature, taking Metso MP 1250 cone level 6 precision point pair workpiece as the object. Through linear analysis and demonstration of quality problems in the existing processing technology, the influence of the expansion coefficient of the workpiece material, measurement error and other factors is analyzed. After correcting the temperature error model, many measurements were carried out in machining experiments, and the normal ability was analyzed by Minitab software. The experimental results showed that the workpiece temperature rises by 1°C, the workpiece will be deformed by 8.503 um. In the measurement process of high-precision and large-size components, the correction accuracy of the temperature error is affected by the combined influence of the model error, the material expansion coefficient error, and the temperature measurement error. The results of this study are of guiding significance for the measurement of the dimension and geometric tolerance precision of large-size and high-precision castings.

An Analytical Framework for Error Propagation Effects in Multiprocess Manufacturing

“…For example, Niu et al [16] established the spatial error model by using the MBS theory, which could analyze the local infuence of geometric error on machining accuracy. Lv et al [17] summarized and analyzed the main factors afecting the machining quality of high-precision hole, and revised the temperature error model. Te revised error model could provide a practical basis for the fnishing process scheme of key parts with large size and high precision.…”

Quality Monitoring During the Installation of Large Tempered Glass Structures

“…Controlling the tightness and sealing of the joints of glass panels and the supporting structure is critically important to prevent moisture penetration and excessive heat loss [7]. Measurement and monitoring of geometric dimensions and deviations from the shape of large and high-precision main components are key factors in quality assurance, which sometimes leads to the need to evaluate their temperature deformations [8].…”