A dismantlable
adhesion system satisfies both a strong bonding
strength during use and a quick debonding process on demand in response
to an external stimulus as a trigger for dismantling. In this study,
we synthesized acrylate copolymers consisting of 2-(
tert
-butoxycarbonyloxy)ethyl acrylate (BHEA), 2-ethylhexyl acrylate (2EHA),
and 2-hydroxyethyl acrylate (HEA) as the repeating units and evaluated
the properties as dismantlable adhesives. First, the thermal degradation
behavior of the obtained polymers was investigated by thermogravimetric
analysis and IR spectroscopy. The BHEA-containing polymers were thermally
stable during heating at a temperature below 150 °C, but they
rapidly degraded, i.e., the deprotection of the
tert
-butoxycarbonyl groups occurred during heating at 200 °C. The
onset temperatures for the deprotection depended on the BHEA and HEA
contents and their sequence structures because the hydroxy group in
the side chain accelerated the deprotection via an autocatalytic reaction
mechanism. Shear holding power and 180° peel tests were carried
out with the pressure-sensitive adhesive tapes using the BHEA-containing
copolymers as the adhesive materials. The copolymers consisting of
the BHEA, 2EHA, and HEA units with 25.7, 35.0, and 39.3 mol %, respectively,
exhibited the highest adhesion strength and the subsequent quick reduction
of the adhesion strength by heating during the dismantling process.
The addition of hexamethylene diisocyanate as the cross-linker and
Zn(acac)
2
as the Lewis acid to the adhesive polymers was
demonstrated to be valid for the design of high-performance dismantlable
adhesion systems. A change in the rheological properties during the
dismantling process was important for a quick response and selective
interfacial failure between the substrate and the adhesive.