Global circulation
and liquid back mixing adversely affect the
continuous production of a multistage internal airlift loop reactor.
A contraction-expansion guide vane (CEGV) is proposed and combined
with a two-stage internal loop airlift reactor (TSILALR) to suppress
the liquid back mixing between stages. A computational fluid dynamics
(CFD) simulation is conducted to evaluate the performance of the CEGV
in the TSILALR. The bubble size distribution and turbulent flow properties
in the TSILALR are considered in the CFD simulation by using the population
balance model and RNG
k
-
ε
turbulence
model. The CFD model is validated against the experimental results.
The deviations in the gas holdup and mean bubble diameter between
the simulation and experimental results are less than 8% and 6%, respectively.
The streamlines, flow pattern, bubble size distribution, and axial
liquid velocity in the TSILALRs with and without the CEGV at superficial
velocities of 0.04 and 0.08 m/s are obtained by CFD simulation. It
has been shown that the CEGV generated local circulation flows at
each stage instead of a global circulation flow in the TSILALR. The
average global gas holdup in the TSILALR with a CEGV increased up
to 1.98 times. The global gas holdup increased from 0.045 to 0.101
and the average axial velocity in the riser decreased from 0.314 to
0.241 m/s when the width of the CEGV increased from 50 to 75 mm at
the superficial gas velocity of 0.08 m/s.