The fabrication of high aspect ratio Si trenches has
been becoming
difficult due to the decrease in critical dimension (CD) to deep nanoscale.
Especially, aspect ratio dependent etching (ARDE), which decreases
the etch rate as the pattern width gets smaller, makes process uniformity
get worse. In this study, the effects of bias pulsing parameters during
asynchronous pulsing, which alternatively applies the source power
and bias power, as well as the effect of additive gas such as CF4 and C4F8 on the nanoscale Si trench
etch characteristics during Cl2/Ar plasma etching were
investigated. It was found that the bias pulsing parameters during
the asynchronous pulsing, such as bias pulse duty ratio and bias pulse
delay time, can affect the etch characteristics such as etch rate,
etch selectivity, and ARDE by changing the ion dose and ion energy
during the etching. However, the variation of bias pulse parameters
during the asynchronous pulsing did not change the etch profile noticeably,
and it showed bowed Si trench etch profiles. To improve the etch profile,
the addition of fluorocarbon gas such as CF4 and C4F8 was required, and by using C4F8 instead of CF4, more anisotropic Si etch profile
without sidewall bowing could be obtained due to the improved sidewall
passivation by a fluorocarbon layer even though it degraded etch selectivity
and ARDE. Therefore, it is believed that by controlling the bias pulsing
parameters with additive gas, nanoscale Si trench etch characteristics
can be more easily controlled.