Dry-type transformer is the key hub equipment connecting power
generation platform and power consumption platform in marine power
system. Partial insulation aging caused by transformer thermal effect is
one of the important factors that adversely affect the operation
stability. The new ceramic insulation winding prepared by micro-arc
oxidation technology has the characteristics of high thermal
conductivity and high temperature resistance, and is an ideal product to
replace traditional organic insulation materials. Therefore, in this
paper, the thermal characteristics and overload capacity of a ceramic
insulated aluminum winding dry-type transformer are studied by combining
heat flow coupling simulation and experiment. By comparing the
temperature field and velocity field characteristics of traditional
organic insulated dry-type transformer and ceramic insulated dry-type
transformer, the influence of different winding materials on transformer
heat dissipation under the same load condition is studied. The hottest
spot temperature of ceramic insulated winding dry-type transformer is
about 86% of that of traditional organic insulated transformer. The
ceramic insulated dry-type transformer has a good overload capacity.
Under the premise of meeting the H-class insulation, it can carry 1.4
times the rated load. Finally, the simulation results are compared with
the experimental data of the ceramic insulated dry-type transformer. The
accuracy of the results was verified.