Dynamic frequency-dependent fatigue damage in metals: A state-of-the-art review

Tahmasbi, Kamin; Alharthi, Fahad A.; Webster, Garrett; Haghshenas, M.

doi:10.1016/j.finmec.2023.100167

Cited by 26 publications

(17 citation statements)

References 179 publications

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“…Fatigue tests were performed with a frequency of 10 Hz. The frequency has not considerable effects on the fatigue in aluminum alloys [32]. To measure the length of the crack grown from the notch location, concentric circles with clear and short distances were created on the samples (Figure 3).…”

Section: Figure 1 Engineering and True Stress-strain Curves For Alumi...mentioning

confidence: 99%

Initiation and growth of fatigue cracks in sheets with U-shaped notches in the first and mixed modes of fracture

Seifi,

Shahbazi

2024

JDAF

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This study presents the effects of the geometry of the notches on the fatigue life, crack initiation, and growth in mixed mode and first mode of the fracture. For this purpose, some samples were tested with U-shaped notches with different radii and depths and various orientations with respect to the loading directions under fatigue loads. Using the fatigue crack growth rates, the Paris law coefficients were obtained for the used material in different conditions. It was shown that these coefficients are independent of the geometry of the samples. Fatigue crack growth behaviors in the mixed mode tests were also in good agreement with the result of the numerical simulations. Predictions of the maximum tangential stress criterion and numerical simulation for the position of the crack initiation on the notch root were compared with the tested observations, which showed good agreement. The fatigue life of the test samples was compared with the analytical results provided by the Manson-Coffin law. It was shown that a 25% decrease in notch depth increases the fatigue life by 3 times, also, an increase of 0.5 mm in the notch radius increases the fatigue life by 40%. Finally, the fracture surface of the samples was checked using an optical microscope. This study showed that the fracture surfaces have one or two lateral shear lips and plane stress conditions were established. REFERENCES [1] X.-L. Zheng, Modelling fatigue crack initiation life, Int. J. Fatigue, 15 (1993) 461-466, https://doi.org/10.1016/0142-1123(93)90257-Q. [2] M. De Freitas, L. Reis, B. Li, Evaluation of small crack growth models for notched specimen under axial/torsional fatigue loading, Facta universitatis-series: Mechanics, Automatic Control and Robotics, 3 (2003) 657-669, [3] H. Zhang, A. Fatemi, Short fatigue crack growth from a blunt notch in plate specimens, Int. J. Fract., 170 (2011) 1-11, https://doi.org/10.1007/s10704-011-9597-7. [4] Z. Zhang, Q. Sun, C. Li, Y. Qiao, D. Zhang, A New Three-Parameter Model for Predicting Fatigue Crack Initiation Life, J. Mater. Eng. Perform., 20 (2011) 169-176, https://doi.org/10.1007/s11665-010-9667-4. [5] A. Carpinteri, M. Paggi, The effect of crack size and specimen size on the relation between the Paris and Wöhler curves, Meccanica, 49 (2014) 765-773, https://doi.org/10.1007/s11012-014-9908-y. [6] R. Branco, J. Costa, F. Antunes, Fatigue behaviour and life prediction of lateral notched round bars under bending–torsion loading, Eng. Fract. Mech., 119 (2014) 66-84, https://doi.org/10.1016/j.engfracmech.2014.02.009. [7] F. Gomez, G. Guinea, M. Elices, Failure criteria for linear elastic materials with U-notches, Int. J. Fract., 141 (2006) 99-113, https://doi.org/10.1007/s10704-006-0066-7. [8] M. Benedetti, M. Beghini, L. Bertini, V. Fontanari, Experimental investigation on the propagation of fatigue cracks emanating from sharp notches, Meccanica, 43 (2008) 201-210, https://doi.org/10.1007/s11012-008-9129-3. [9] A. Akhavan Safar, A. Vrdi, M. Zorofi, Numerical and analytical investigation of the fatigue life of the notched sample and its comparison with the experimental results, in: 16th Annual Conference on Mechanical Engineering, Kerman, Iran, 2008. [10] Y. Hu, Z. Hu, S. Cao, Theoretical study on Manson-Coffin equation for physically short cracks and lifetime prediction, Sci. China Technol. Sci., 55 (2012) 34-42, https://doi.org/10.1007/s11431-011-4581-z. [11] Y. Li, H. Wang, D. Gong, The interrelation of the parameters in the Paris equation of fatigue crack growth, Eng. Fract. Mech., 96 (2012) 500-509, https://doi.org/10.1016/j.engfracmech.2012.08.016. [12] F. Gómez, M. Elices, F. Berto, P. Lazzarin, A generalised notch stress intensity factor for U-notched components loaded under mixed mode, Eng. Fract. Mech., 75 (2008) 4819-4833, https://doi.org/10.1016/j.engfracmech.2008.07.001. [13] S. Iida, A.S. Kobayashi, Crack-propagation rate in 7075-T6 plates under cyclic tensile and transverse shear loadings, J. Fluids Eng., 91 (1969) 764-769, https://doi.org/10.1115/1.3571219. [14] J. Qian, A. Fatemi, Mixed mode fatigue crack growth: a literature survey, Eng. Fract. Mech., 55 (1996) 969-990, https://doi.org/10.1016/S0013-7944(96)00071-9. [15] F. Erdogan, G. Sih, On the crack extension in plates under plane loading and transverse shear, J. Fluids Eng., 85 (1963) 519-525, https://doi.org/10.1115/1.3656897. [16] E.E. Gdoutos, Problems of mixed mode crack propagation, (1984), [17] A.T. Yokobori, T. Yokobori, K. Sato, K. Syoji, Fatigue crack growth under mixed modes I and II, Fatigue Fract. Eng. Mater. Struct., 8 (1985) 315-325, https://doi.org/10.1111/j.1460-2695.1985.tb00430.x. [18] L. Pook, The fatigue crack direction and threshold behaviour of mild steel under mixed mode I and III loading, Int. J. Fatigue, 7 (1985) 21-30, https://doi.org/10.1016/0142-1123(85)90004-0. [19] M. Louah, G. Pluvinage, A. Bia, Mixed mode fatigue crack growth using the Brasilian disc, Virginia Univ, Fatigue 87, 2 (1987), [20] H. Nayeb-Hashemi, S. Hwang, P. Poles, Crack closure phenomena in modes I and II interactions, Fatigue'87., 2 (1987) 979-996, [21] T. Hyde, A. Chambers, A compact mixed-mode (cmm) fracture specimen, J. Strain Anal. Eng. Des., 23 (1988) 61-66, https://doi.org/10.1243/03093247V232061. [22] M. Brown, Analysis and design methods in multiaxial fatigue, in: Advances In Fatigue Science and Technology, Springer, 1989, pp. 387-401. [23] C. Wang, S. Wang, Modified Generalized Maximum Tangential Stress Criterion for Simulation of Crack Propagation and Its Application in Discontinuous Deformation Analysis, Eng. Fract. Mech., 259 (2022) 108159, https://doi.org/10.1016/j.engfracmech.2021.108159. [24] M. Eftekhari, C. Xu, Evaluating MTS criterion in predicting mixed-mode crack extension under different loading conditions, Fatigue Fract. Eng. Mater. Struct., 46 (2023) 96-110, https://doi.org/10.1111/ffe.13850. [25] K. Tanaka, Fatigue crack propagation from a crack inclined to the cyclic tensile axis, Eng. Fract. Mech., 6 (1974) 493-507, https://doi.org/10.1016/0013-7944(74)90007-1. [26] K. Tateishi, T. Hanji, Low cycle fatigue strength of butt-welded steel joint by means of new testing system with image technique, Int. J. Fatigue, 26 (2004) 1349-1356, https://doi.org/10.1016/j.ijfatigue.2004.03.016. [27] K. Tateishi, T. Hanji, K. Minami, A prediction model for extremely low cycle fatigue strength of structural steel, Int. J. Fatigue, 29 (2007) 887-896, https://doi.org/10.1016/j.ijfatigue.2006.08.001. [28] S. Li, X. Xie, C. Cheng, Q. Tian, A modified Coffin-Manson model for ultra-low cycle fatigue fracture of structural steels considering the effect of stress triaxiality, Eng. Fract. Mech., 237 (2020) 107223, https://doi.org/10.1016/j.engfracmech.2020.107223. [29] Y. Zhang, L. Gao, C. Wang, A Prediction Model for Low Cycle Fatigue Crack Initiation under Axial Loading in: 13th International Conference on Fracture 2013. [30] D.F. Socie, Fatigue-life prediction using local stress-strain concepts, Exp. Mech., 17 (1977) 50-56, https://doi.org/10.1007/BF02326426. [31] M. Benedetti, C. Menapace, V. Fontanari, C. Santus, On the variability in static and cyclic mechanical properties of extruded 7075-T6 aluminum alloy, Fatigue Fract. Eng. Mater. Struct., 44 (2021) 2975-2989, https://doi.org/10.1111/ffe.13530. [32] K. Tahmasbi, F. Alharthi, G. Webster, M. Haghshenas, Dynamic frequency-dependent fatigue damage in metals: A state-of-the-art review, Forces Mech., 10 (2023) 100167, https://doi.org/10.1016/j.finmec.2023.100167. [33] H. Kuhn, D. Medlin, ASM Handbook. Volume 8: Mechanical Testing and Evaluation, ASM International, Member/Customer Service Center, Materials Park, OH 44073-0002, USA, 2000. 998, (2000) 1832, https://doi.org/10.31399/asm.hb.v08.9781627081764. [34] L. Fu, H. Duan, H. Li, L. Lin, Q. Wang, J. Yao, Y. Luo, Low-cycle fatigue behavior of 7075-T6 aluminum alloy at different strain amplitudes, Mater. Express, 10 (2020) 942-947, https://doi.org/10.1166/mex.2020.1696. [35] S. Hassanifard, H. Mousavi, A. Varvani-Farahani, The influence of low-plasticity burnishing process on the fatigue life of friction-stir-processed Al 7075-T6 samples, Fatigue Fract. Eng. Mater. Struct., 42 (2019) 764-772, https://doi.org/10.1111/ffe.12950.

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Section: Figure 1 Engineering and True Stress-strain Curves For Alumi...mentioning

confidence: 99%

Initiation and growth of fatigue cracks in sheets with U-shaped notches in the first and mixed modes of fracture

Seifi,

Shahbazi

2024

JDAF

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“…The effects of frequency could be significant as the heating effect is introduced, for example, by plastic dissipation in LCF or vibration in VHCF. In addition, the strain rate is proportional to the frequency, to which the damage processes could be susceptible, and in a corrosive environment, material degradation is rate-dependent as well 64 , 65 . Surprisingly, only 40% articles reported the standard of fatigue testing they followed.…”

Section: Technical Validationmentioning

confidence: 99%

Fatigue database of additively manufactured alloys

Zhang

2023

Sci Data

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Fatigue is a process of mechanical degradation that is usually assessed based on empirical rules and experimental data obtained from standardized tests. Fatigue data of engineering materials are commonly reported in S-N (the stress-life relation), ε-N (the strain-life relation), and da/dN-ΔK (the relation between the fatigue crack growth rate and the stress intensity factor range) data. Fatigue and static mechanical properties of additively manufactured (AM) alloys, as well as the types of materials, parameters of AM, processing, and testing are collected from thousands of scientific articles till the end of 2022 using natural language processing, machine learning, and computer vision techniques. The results show that the performance of AM alloys could reach that of conventional alloys although data dispersion and system deviation are present. The database (FatigueData-AM2022) is formatted in compact structures, hosted in an open repository, and analyzed to show their patterns and statistics. The quality of data collected from the literature is measured by defining rating scores for datasets reported in individual studies and through the fill rates of data entries across all the datasets. The database also serves as a high-quality training set for data processing using machine learning models. The procedures of data extraction and analysis are outlined and the tools are publicly released. A unified language of fatigue data is suggested to regulate data reporting for the fatigue performance of materials to facilitate data sharing and the development of open science.

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“…According to the Johnson–Cook equation (Equation 29), frequency affects fatigue strength, as does temperature 145 . Additionally, we are aware (by referencing this paper) that the surface quality as well as the history of heat treatment might affect fatigue behavior.…”

Section: Rbf In Different Wrought/cast Alloysmentioning

confidence: 99%

“…According to the Johnson-Cook equation (Equation 29), frequency affects fatigue strength, as does temperature. 145 Additionally, we are aware (by referencing this paper) that the surface quality as well as the history of heat treatment might affect fatigue behavior. On the other hand, regarding Equation 29, the F I G U R E 3 5 SEM images of the fracture surface of A356+T6+Sr sample broken after 10:5 Â 10 6 cycles: crack initiation site (details 1), final rupture (details 2), 127 (A) and (B) show porosity found near sample surface that causes early fatigue failure, (C) shows cross-cycling marks in fracture region, and (E) and (D) show the presence of dimples, evidencing the occurrence of ductile final fracture.…”

Section: No Materialsmentioning

confidence: 99%

A review on isothermal rotating bending fatigue failure: Microstructural and lifetime modeling of wrought and additive manufactured alloys

Behvar

Berto

Haghshenas

2023

Fatigue Fract Eng Mat Struct

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The cumulative effect of many incidents that are brought about by an increase in temperature establishes an environment in which premature failure (including fatigue failure) becomes a challenging issue. Isothermal rotating bending fatigue (IT‐RBF) testing may simulate industrial components' high temperatures and rotating environments. This state‐of‐the‐art review paper covers the current research on IT‐RBF failure in wrought and additive‐manufactured alloys, focusing on microstructural and lifetime models. The article emphasizes the need of using microstructural information in fatigue life models to better represent complex material structure‐failure behavior associations. Additive‐manufactured alloys contain unique microstructural characteristics and processing‐induced defects making fatigue modeling difficult. The paper concludes with implications for industrial fatigue‐resistant alloy development. It emphasizes the necessity for a multidisciplinary approach that integrates materials science, mechanics, and data science to optimize these materials under cyclic loads. The review concludes by proposing future research and innovation in this subject.

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Dynamic frequency-dependent fatigue damage in metals: A state-of-the-art review

Cited by 26 publications

References 179 publications

Initiation and growth of fatigue cracks in sheets with U-shaped notches in the first and mixed modes of fracture

Initiation and growth of fatigue cracks in sheets with U-shaped notches in the first and mixed modes of fracture

Fatigue database of additively manufactured alloys

A review on isothermal rotating bending fatigue failure: Microstructural and lifetime modeling of wrought and additive manufactured alloys

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