Abstract. Anatomical insoles and additions have a corrective action on the footwear user. They are intended to reduce and adequately distribute plantar pressure among support points, thus minimising the stress these points can undergo. Such customised components have traditionally been manufactured by subtractive techniques, i.e. by milling a sheet of material. Latest advances in additive manufacturing (AM) techniques and, in particular, the popularisation of 3D printing by fused deposition modelling (FDM), have opened new ways for the production of anatomical insoles. These technologies allow additional functionalities to be added, as for instance the use of materials with antimicrobial properties, or, at a structural level, zonal control in 3D design to increase cushioning capacity. The latter cannot be achieved by traditional manufacturing techniques, in that the inside of the element is not accessible. However, there are no CAD tools available for the design and production of insoles, which are specifically oriented to take advantage of the benefits that AM can bring about. This paper describes a new methodology intended for the functionalisation of anatomical insoles through a systematic approach. On the one hand, internal structures are automatically obtained by parametric design; on the other hand, the 3D geometry of the insole or addition is adequately processed so that it can be printed by FDM, thus circumventing the constraints of this production technique. Industry. 2018Industry. , 95: 38-53. doi:10.1016Industry. /j.compind.2017
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This is a previous version of the article published in Computers in
3D Printing of Functional Anatomical InsolesAbstract. Anatomical insoles and additions have a corrective action on the footwear user. They are intended to reduce and adequately distribute plantar pressure among support points, thus minimising the stress these points can undergo. Such customised components have traditionally been manufactured by subtractive techniques, i.e. by milling a sheet of material. Latest advances in additive manufacturing (AM) techniques and, in particular, the popularisation of 3D printing by fused deposition modelling (FDM), have opened new ways for the production of anatomical insoles. These technologies allow additional functionalities to be added, as for instance the use of materials with antimicrobial properties, or, at a structural level, zonal control in 3D design to increase cushioning capacity. The latter cannot be achieved by traditional manufacturing techniques, in that the inside of the element is not accessible. However, there are no CAD tools available for the design and production of insoles, which are specifically oriented to take advantage of the benefits that AM can bring about. This paper describes a new methodology intended for the functionalisation of anatomical insoles through a systematic approach. On the one hand, internal structures are automatically obtained by parametric design; on the other hand, the 3D geometry of the insole or addition is adeq...