The evolution of the normal stress
and microstructure in the drying
process of bidisperse colloidal films is studied using the Brownian
dynamics simulation. Here, we show that the formation process of small-on-top
stratification can be explained by normal stress development. At high Pe
L’s, a stratified layer with small particles
is formed near the interface. The accumulated particles near the interface
induce the localization of normal stress so that the normal stress
at the interface increases from the beginning of drying. We analyze
this stress development from two points of view, on the global length
scale and particle length scale. On the global length scale, the localization
of normal stress is quantified by the scaled normal stress difference
between the interface and substrate. For all Pe
L’s tested in this study, the scaled normal stress difference
increases until the accumulation region reaches the substrate. After
the maximum, the stress difference remains at the maximum at lower Pe
L’s, while it decreases at higher Pe
L’s. The microstructural analysis shows
that this stress development is explained through the evolution of
the particle contact number distribution at the interface and substrate.
On the particle length scale, we derive the scaled local force applied
to each type of particle by decomposing the local normal stress. At
high Pe
L’s, the scaled local force
for the large particle is large compared to that for the small particle
near the interface, indicating that the large particles are strongly
pushed away from the interface. Associating the volume fraction profile
with the local force field, we suggest that the strong scaled force
for the large particle is attributed to the significant increase in
the average number of small particles in contact with large ones.
This study has significance in probing the drying mechanism of bidisperse
colloidal films and the stratification mechanism.