<p>Background: Occupational exos (rigid exoskeletons and soft exosuits) are emerging technologies designed to reduce the risk of work-related musculoskeletal disorders. Existing occupational exos are standalone accessories worn on top of a user’s clothing. </p>
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<p>Purpose: Our objective was to demonstrate that back-assist exosuit capabilities can be integrated into regular clothing, which could make musculoskeletal relief accessible to more workers. </p>
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<p>Methods: We redesigned a previously validated accessory exosuit so it could integrate into a standard-issue U.S. Army uniform. The uniform-integrated exosuit prototype was low-profile (protruding <30 mm from the body), lightweight (adding 800 grams to the uniform), and could be donned/doffed like normal clothing. We demonstrated the functionality and feasibility of the prototype in lab testing (<em>N</em>=5) and in a case study (<em>N=</em>1) with a U.S. Army Soldier.</p>
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<p>Results: In lab testing (<em>N</em>=5), this exosuit provided 18-27 Nm of torque about the low back during lifting. Assistance could be engaged or disengaged one-handed in about half a second, and the exosuit did not restrict a user’s natural range of motion or cause discomfort. A case study (<em>N</em>=1) with a Soldier performing operationally relevant tasks demonstrated that this type of uniform-integrated exosuit may be well-suited for workers with duties that involve driving in vehicles and intermittent lifting. </p>
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<p>Conclusions: This work demonstrated that it was possible—after a substantial redesign of existing back exosuits—to integrate these capabilities into standard workwear with little change to the form factor, weight, range of motion, or comfort. This new sub-class of exosuit could be beneficial to workers who alternate between bending, lifting, and sitting tasks, or to those in customer- or patient-facing jobs where it is important for wearable technology to be discreet. </p>