The
ever-growing number of space launches triggering an enormous
release of metallic dead weight into the atmosphere has become a global
concern. Despite technological advancements, the inclusion of environmental
concerns in space research has become the need of the hour. Here,
we report the impact of iron oxide (Fe2O3)-doped
polymeric carbon nitride (gCN) composites with varying metal contents
(namely, GF1, GF2, and GF3 with iron contents of 0.1, 0.25, and 2
mmol, respectively) as a new class of catalysts for ammonium perchlorate
(AP) thermolysis. Morphology studies revealed the dendritic morphology
of the synthesized Fe2O3, and X-ray photoelectron
spectroscopy (XPS) analysis confirmed the effective interaction between
Fe2O3 and gCN in the composites. Among all of
the synthesized composites, GF2 shows superior catalytic competence
toward AP decomposition by amalgamating the double-stage decomposition
process into a single stage followed by a considerable decrease in
the decomposition temperature. The kinetic parameters calculated for
the thermal decomposition of AP with and without catalysts using the
KAS method substantiated the above results by significantly reducing
the activation energy from 173.2 to 151.7 kJ/mol. Later, thermogravimetric
and mass-spectrometric (TG-MS) analysis gives a clear idea about the
catalytic efficiency of the synthesized catalyst GF2 toward AP decomposition
from the accelerated emission of decomposition products NO, NO2, Cl, HCl, Cl2, and N2O in the presence
of GF2. In a nutshell, gCN/Fe2O3 will open up
new horizons in the field of synthesis of new catalytic systems with
minimal metal content for composite solid propellants.