Experiments have been carried out to investigate the effect of HHO gas on the emission and performance of SI engines. Water was converted into hydrogen and oxygen consisting of a 2:1 volume ratio by electrolysis process, which is called HHO (oxyhydrogen gas). An HHO fuel cell had been fabricated to generate the HHO gas required to feed the engine. This HHO is then mixed with filtered air, which is after the air filter system and before the inlet manifold system of the vehicle. In this investigation, a 125-cc single-cylinder 4-stroke air-cooled engine was used. The exhaust gas characteristics were sampled and measured using a gas analyzer. It was observed that when HHO gas had been introduced into the air/fuel mixture, it consequently reduced the concentration of NO, NOx, CO, engine temperature, and HC by about 50%, 50%, 38%, 5% & and 45% respectively. Also, a reduction in fuel consumption is noticed for the same engine RPM and load conditions when HHO gas was imported into the A/F mixture. Also, when HHO is introduced into the system, the concentration of O2 CO2 increases by about 50% and 23% respectively.