The
orientation of crystallites (face-on or edge-on, in regard
to the plane of the substrate) in semicrystalline conjugated polymer
thin films has a significant impact on charge transport properties
of such thin films. It has been observed in a number of conjugated
polymers where predominantly face-on orientation in the as-cast film
can transition to edge-on upon cooling from the melt (melt-annealing).
However, why and how do face-on crystallites transition to edge-on
during melt-annealing remain unclear. To answer these fundamental
questions, we designed and synthesized a random copolymer (RP-3T)
by inserting unsubstituted terthiophenes into regioregular poly(3-hexylthiophene)s.
RP-3T shows a predominantly face-on orientation in an as-cast film
but transitioning to an almost exclusively edge-on orientation upon
annealing at 190 °C, a temperature below the T
m (194 °C). Through a detailed investigation on changes
in the microstructure and orientation of crystallites in RP-3T with
annealing temperature, we find that face-on crystallites in RP-3T
start to disappear at 170 °C (notably lower than the T
m), while edge-on crystallites continue to grow
as the annealing temperature increases toward the T
m. This finding provides a reasonable explanation for
the transition of face-on orientation to edge-on orientation during
thermal annealing in RP-3T, in particular, at a temperature below
the T
m.