The theoretical analysis of the spunbond process was set up and applied to polypropylene (PP) and its blends. The effect of blending low tacticity polypropylene (LMPP) to high tacticity PP on the spinnability of the spunbond process was investigated. A small amount of LMPP was found to stabilize the high-speed spinning of PP, and very fine fibers were obtained. From the calculated results, it was speculated that the improvement of spinnability originated from the suppression of crystallization speed and strain rate in the spinning process. The physical properties of the spunbond nonwoven fabrics were also investigated.
K E Y W O R D Sfiber, low modulus PP, nonwoven fabrics, spunbond, tacticity, theoretical analysis