Fuel flexibility
is an attractive advantage of solid oxide fuel
cell (SOFC) technology; however, carbon deposition issue with widely
used Ni-cermet anodes in hydrocarbon fuels seriously limits its long-term
stability. While alternative anode materials have been developed to
overcome this issue, none of these materials demonstrates electronic
conductivity and (electro) catalytic activity that can compete with
those of Ni-cermets. Therefore, it is desired to use the Ni-cermet
anode while being able to effectively prevent carbon deposition. For
this purpose, a microtubular alumina substrate-supported thin film
SOFC Ni–Ce0.8Sm0.2O1.9/Ce0.8Sm0.2O1.9/PrBaCo2O5+δ (Ni-SDC/SDC/PBCO) is studied and compared with conventional
Ni-SDC anode and NiAl2O4 substrate-supported
cells. Alumina- and NiAl2O4-supported cells
obtain peak power densities of 1.15/0.79 W cm–2 and
1.23/0.82 W cm–2 at 700 °C in wet hydrogen/dry
methane, comparable to those of Ni-SDC-supported cell, that is, 1.5/1.08
W cm–2, respectively. Both alumina- and NiAl2O4-supported cells demonstrate very good short-term
stability with the former showing better stability in dry methane
under both high current loading and open circuit voltage conditions,
whereas the Ni-SDC-supported cell quickly dies out. Carbon deposition
and prevention mechanisms of three different cell designs are discussed
by combining post-test cell characterizations with various chemical/electrochemical
reactions.