Abstract. Thin films of pure copper have been deposited on glass and Si(100) substrates using copper acetylacetonate [Cu(acac)2] and copper HexaFluoroAcetylacetonate [Cu(HFA)2] sources. A thermal, cold-wall, reduced pressure (3325-5985 Pa) Metal-Organic Chemical Vapor Deposition (MOCVD) process was employed. The effect of H20 vapor on the grain size, deposition rate, and resistivity was examined. Electrical resistivities of 2.4 gf~ cm for copper films deposited on Si(100) and 3.44 gf~ cm for copper films deposited on glass at substrate temperatures of 265 ° C and a [Cu(acac)2] source temperature of 147 ° C with the use of HzO vapor were measured. When [Cu(HFA)2] was used, the substrate temperature was 385 ° C and the source temperature was 85 ° C. An activation energy for the copper film deposition process was calculated to be 22.2 kJ/mol in the case of the [Cu(acac)2] source. A deposition rate of 11 nm/min was obtained with Cu(acac)2 as the source and the rate was 44.4 nm/min with the Cu(HFA)2 source; both were obtained with the use of H20 vapor. No selectivity was observed with either source for either substrate. The deposited films were fully characterized using XRD, LVSEM, SAXPS, and RBS. 81.15, 68.55, 07.80 As Integrated Circuits (ICs) become more densely packed, aluminum and its alloys are less attractive for use as interconnect lines and multilevel metallization. These alloys have drawbacks such as hillock formation and electromigration failures under the high current densities typically employed in high speed circuitry [1]. Copper has been considered as a promising alternative to aluminum and its alloys. Copper has many attractive properties such as low resistivity, high electromigration resistance and high stress migration resistance. For microelectron-* To whom all correspondence should be addressed.
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