ABSTRACT:Crosslinked nitrile-butadiene rubber (NBR)/hindered phenol composites were successfully prepared by mixing tetrakis [methylene-3-(3-5-ditert-butyl-4-hydroxy phenyl) propionyloxy] methane (AO-60) into NBR with 35% acrylonitrile mass fraction. The structural and mechanical properties of the NBR/AO-60 composites were systematically investigated by using differential scanning calorimeter, XRD, Fourier transform infrared, scanning electronic microscope, dynamic mechanical analyzer, and tensile testing. The results indicated that the AO-60 changed from crystalline form into amorphous form, and most of the AO-60 molecules could be uniformly dispersed in the NBR matrix. The glass transition temperature (T g ) of NBR/AO-60 composites increased gradually with increasing content of AO-60. The increase in T g could be attributed to the formation of a strong hydrogen bonding network between the AO-60 molecules and the NBR matrix. Unlike the pure NBR, the NBR/AO-60 rubber composites had only one transition with a high loss factor. With increasing content of AO-60, the loss peak shifted to the high temperature region, the loss factor increased from 1.45 to 1.91, and the area under the tan d versus temperature curve (TA) also showed a significant increase. All these results were ascribed to the good compatibility and strong intermolecular interactions between NBR and AO-60. Furthermore, all NBR/AO-60 composites exhibited higher glass transition temperatures and tensile strength than NBR, and they had other desirable mechanical properties. They have excellent prospects in damping material applications.