Conspectus
The electrochemical reduction of CO2 (CO2ERR) in aqueous electrolytes is one of the most promising
routes
for commercial CO2 utilization. A switch from the currently
used noble-metal-based catalysts to carbon-supported macrocyclic complexes
could bring about a much-needed cost reduction, thus making the technology
economically viable. However, the inherently low conductivity and
the tendency of molecular catalysts to degrade during the long-term
operation present a significant challenge to the material design which
we endeavored to resolve using a mechanism-driven approach.
This Account puts into perspective a series of our recent studies
on the phenomena taking place during CO2ERR and the employment
of these insights in the catalyst development. It is demonstrated
that in a heterogeneous system CO2ERR relies on the sequential
rather than simultaneous transfer of two electrons. This feature causes
heterogeneous CO2ERR to be extremely dependent on the ability
of the catalyst to support the interfacial charge migration. Using
recently developed variable-frequency square wave voltammetry (VF-SWV),
which allows one to map the interfacial charge transfer for the heterogeneous
electrochemical systems, we also found that the fast heterogeneous
charge transfer is confined to a thin layer of the complex at the
interface between the supporting electrode and the bulk of the porphyrin
complex. Hence, it is desirable to construct an electrode with a uniform
dense layer of the complex strongly bound to the surface. These requirements
are conveniently addressed using the covalent immobilization of the
catalysts on the surface of carbonaceous electrodes. In this regard,
electrografting of the cobalt tetraphenylporphyrin (CoTPP) onto
the surface of carbon cloth yields a material exhibiting a TOF of
8.3 ± 0.9 s–1 at a 500 mV overpotential and
a Faradaic efficiency to CO evolution (FE(CO)) of 62 ± 7%. The
application of the chemical covalent immobilization to CNT-based supports
further improves the FE(CO) to ∼100% and allows the complex
to reach an impressive intrinsic TOF0 of 36.6 s–1.
We also applied mechanistic investigations to tackle the
challenging
problem of catalyst durability in CO2ERR. It was determined
that the loss of activity takes place because of the reductive carboxylation
and co-occurring formation of the [CoIIITPP]OH complex.
Thus, quite unexpectedly, the stability could be enhanced via the
introduction of bulky donating substituents around the macrocyclic
core. This insight allowed us to design and synthesize catalyst CoTPP-(OMe)
8
bearing eight −OMe
groups around the lateral aromatic moieties which demonstrates no
noticeable degradation during the repetitive long-run electrolyses.
These design principles, combined with the recent advances in the
development of gas diffusion electrodes (GDE) and heterogeneous molecular
catalysts, could provide a low-cost and very stable catalytic system
for industrial-scale CO2ERR.