Highly ordered anodic porous alumina with a large-scale cell diameter was successfully fabricated via anodizing in a new electrolyte, etidronic acid (1-hydroxyethane-1,1-diphosphonic acid). High-purity aluminum specimens were anodized in a 0.3 M etidronic acid solution under constant current density and voltage conditions. Etidronic acid anodizing at 210 to 270 V at the appropriate temperature caused the anodic porous alumina to exhibit self-ordering behavior, and periodic nanostructures measuring 530 to 670 nm in cell diameter were fabricated on the aluminum substrate. The self-ordering voltage and the corresponding cell diameter could be increased without burning by systematically increasing the stepwise voltage. Two-step etidronic acid anodizing without nanoimprinting can easily yield the formation of highly ordered anodic porous alumina with a large-scale cell diameter. A submicrometer-scale dimple array fabricated via etidronic acid anodizing and subsequent selective oxide dissolution gave rise to bright structural color with a rainbow distribution.Keywords: Anodizing; Etidronic Acid; Anodic Porous Alumina; Self-Ordering; Structural Color 3
IntroductionAnodizing aluminum and its alloys in acidic electrolyte solutions results in the formation of porous anodic oxide films (anodic porous alumina) with numerous nanometer-scale pores [1][2][3]. Most importantly, anodic porous alumina is self-ordered when anodized under the appropriate electrochemical conditions in a given acidic solution, and consequently, high-aspect-ratio anodic porous alumina with an ideal cell arrangement can be easily obtained [4][5][6][7][8][9]. In the self-ordering anodizing, it is well known that the cell diameter of the anodic porous alumina, D, is strongly related to the self-ordering voltage, U s : a) D = 50-60 nm at U s = 19-25 V for sulfuric acid [10,11], b) 100 nm at 40 V for oxalic acid [4,11,12] [35][36], and magnetic nanomaterials [37].Because the cell diameter of self-ordered porous alumina fabricated by typical anodizing in aqueous solutions is limited to approximately 500 nm at 200 V [5,18], larger cell diameters that correspond to visible-light wavelengths ranging between 500 nm and 800 nm are required to expand the applicability of porous alumina in the field of optics. Malic acid anodizing provides a relatively high anodizing voltage and, consequently, a larger cell diameter, D = 300-800 nm at 200-350 V [38,39]. However, to date, ordered anodic porous alumina has not been obtained by malic acid anodizing. As an alternative electrolyte for high-voltage anodizing, citric acid has also been investigated by several research groups [39][40][41][42]. Citric acid anodizing operates over an anodizing voltage range of approximately 260-540 V. However, non-uniform black oxides are easily formed by a phenomenon called "burning" during citric acid anodizing because of localized breakdown under high electric fields, and it is difficult to obtain high-aspect-ratio ordered porous alumina. Therefore, ethylene glycol mixture soluti...