Application of computational methods to industrial fan de-
IntroductionThe industrial centrifugal fans used in cement, steel and power applications are typically tailored to the applications' specific flow and pressure demands [1]. Although aerodynamic performance has historically been scaled from previous laboratory test data, the impeller, shaft and housing mechanical design, bearing selection and rotor-dynamic analysis are invariably unique. A consequence of the need for a unique design for each fan has resulted in a historic focus on automating the processes associated with mechanical design and rotor-dynamic analysis [1]. Design methods that embed previously established limits into a computer code are coupled with parametric three-dimensional Computer Aided Design (CAD) models that have associated two-dimensional drawing packs. The result are design methods that engineers can use to deliver a full set of manufacturing drawings for a centrifugal industrial fan with less than one man week of engineering time required for each design.A historic focus on the automation and control of industrial centrifugal fan order related engineering and production of manufacturing drawings has helped to ensure that in-service failures are rare; however, this ultimately limits the resultant design's aerodynamic efficiency. Scaling and interpolating fan performance using methods developed in the 1950's [2,3] results in reliably predicting aerodynamic performance, but inevitably also sub-optimal performance.