Industries from different business sectors are facing challenges against global competitions for the development of sustainable and renewable products in the twenty-first century. Likewise, constant effort from pulp and paper manufacturers in minimizing paper cost with better quality in the active field of filler modification technology is much appreciated. In the present study, chitosan has been explored as a surface modifier alternative to conventional starch for precipitated calcium carbonate (PCC) to design chitosan/PCC composite filler. Two different dissolution mediums, hydrochloric and acetic acid, for chitosan have been seen to affect PCC crystals. Commercial PCC comprises mostly aragonite polymorphs along with some calcite crystals as implied by FTIR, XRD and FE-SEM images. It is interesting to note that surface treatment of PCC with 4.5% chitosan can successfully induce crystal transformation of PCC from aragonite to calcite polymorphs. Further, the deposition of chitosan was estimated from TOC measurements and the presence of deposited amount was validated from TGA analysis. Moreover, the introduction of chitosan (dissolved in HCl) to PCC dispersion was found to raise the zeta potential from − 14.43 to − 11.3 mv. Finally, the tensile strength of handsheets increased by 8.2% with 20% enhancement in ash with chitosan/PCC composite filler compared to the unmodified PCC. Therefore, bio-based PCC composites which proved to be promising for the development of high ash paper without compromising essential properties may result in saving wood pulp and production cost. Thus, implementing such seafood waste as a value-added additive is beneficial both to the industries and the environment because of its biodegradability and eco-friendliness.