Electrolytic Abrasive Edge Honing of Cemented Carbide Cutting Tools

Li, Zhuyu; Wang, Hongyang; Su, Haoyang; Zhang, Wei

doi:10.1088/1757-899x/382/3/032052

IOP Conf. Ser.: Mater. Sci. Eng.

2018

DOI: 10.1088/1757-899x/382/3/032052

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Electrolytic Abrasive Edge Honing of Cemented Carbide Cutting Tools

Zhuyu Li

Hongyang Wang

Haoyang Su³

et al.

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Cited by 5 publications

(2 citation statements)

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“…It is suggesting that to produce the regulated round edges, the abrasive type of hybrid machining process is superior and efficient. Li, Wang, Su, & Zhang (2018) have proposed an inventive electrolytic-abrasive-honing method for the honing of cemented carbide cutting edges, their built process works on the mechanism of rapid electrolysis erosion and abrasive flowing in sharp corners to remove oxide films. Fulemova and Janda (2014) studied the cutting forces and cutting tool life when milling ferrite-martensite steel (EN ISO X12CrMoVNbN9-1) using sub-micron sintered carbide tools and determined that an edge radius of 15 μm is optimal in terms of cutting forces and tool wear.…”

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confidence: 99%

“…The goal of this study was to investigate the surface micro-morphology of unprepared cutting edge and electrolytic-abrasive honed samples using surface texture and fractal analysis to highlight the advantages of electrolytic-abrasive honing process. The pre-identified parameters of electrolytic-abrasive honing process as presented by Li et al (2018) has been used to run the experiments and its findings have been used to perform the scale surface texture and fractal analysis.…”

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Surface texture and fractal analysis of cemented carbide cutting tools

Ţălu

Kulesza

Bramowicz

et al. 2021

Microscopy Res & Technique

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This work highlights the usefulness of multi-scale-fractal and surface-texture analysis in the machining of cemented carbide cutting edge by electrolytic-abrasive honing (EAH) process. In order to achieve this, a fresh (untreated) cutting edge sample and the same sample after machining by electrolytic-abrasive honing (treated) were studied upon their characteristics of surface texture and material properties to provide manufacturers a sustainable advantage in strengthening their tools. The surface characteristics of untreated and honed samples have been analyzed by evaluating four similar locations in the regions of each sample. Scanning electron microscopy (SEM) has been used for the characterization of materials surface. It was found that the unprepared cutting edge and the electrolytic-abrasive sharp surface regions of the samples could be distinguished by area scale analysis and surface texture characteristics. The present study will help in improving the life span estimation of the tools and highlight the opportunities for the statistical modeling of lubrication mechanisms between the tool and the workpiece.

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mentioning

confidence: 99%

mentioning

confidence: 99%

Surface texture and fractal analysis of cemented carbide cutting tools

Ţălu

Kulesza

Bramowicz

et al. 2021

Microscopy Res & Technique

View full text Add to dashboard Cite

show abstract

The non-traditional and multi-energy field hybrid machining processes of cemented carbide: a comprehensive review

Zeng,

Wu,

Jiang

et al. 2024

Int J Adv Manuf Technol

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Edge preparation methods for cutting tools: a review

Zhou,

Fang,

Shao

et al. 2023

Front. Mech. Eng.

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Edge preparation can remove cutting edge defects, such as burrs, chippings, and grinding marks, generated in the grinding process and improve the cutting performance and service life of tools. Various edge preparation methods have been proposed for different tool matrix materials, geometries, and application requirements. This study presents a scientific and systematic review of the development of tool edge preparation technology and provides ideas for its future development. First, typical edge characterization methods, which associate the microgeometric characteristics of the cutting edge with cutting performance, are briefly introduced. Then, edge preparation methods for cutting tools, in which materials at the cutting edge area are removed to decrease defects and obtain a suitable microgeometry of the cutting edge for machining, are discussed. New edge preparation methods are explored on the basis of existing processing technologies, and the principles, advantages, and limitations of these methods are systematically summarized and analyzed. Edge preparation methods are classified into two categories: mechanical processing methods and nontraditional processing methods. These methods are compared from the aspects of edge consistency, surface quality, efficiency, processing difficulty, machining cost, and general availability. In this manner, a more intuitive understanding of the characteristics can be gained. Finally, the future development direction of tool edge preparation technology is prospected.

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Electrolytic Abrasive Edge Honing of Cemented Carbide Cutting Tools

Cited by 5 publications

References 18 publications

Surface texture and fractal analysis of cemented carbide cutting tools

Surface texture and fractal analysis of cemented carbide cutting tools

The non-traditional and multi-energy field hybrid machining processes of cemented carbide: a comprehensive review

Edge preparation methods for cutting tools: a review

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