Insulating thermally conductive polymer composites are
in great
demand in integrated-circuit packages, for efficient heat dissipation
and to alleviative short-circuit risk. Herein, the continuous oriented
hexagonal boron nitride (h-BN) frameworks (o-BN@SiC) were prepared via self-assembly and in situ chemical
vapor infiltration (CVI) interface welding. The insulating o-BN@SiC/epoxy
(o-BN@SiC/EP) composites exhibited enhanced thermal conductivity
benefited from the CVI-SiC-welded BN–BN interface. Further,
multiscale simulation, combining first-principles calculation, Monte
Carlo simulation, and finite-element simulation, was performed to
quantitatively reveal the effect of the welded BN–BN interface
on the heat transfer of o-BN@SiC/EP composites. Phonon transmission
in solders and phonon–phonon coupling of filler–solder
interfaces enhanced the interfacial heat transfer between adjacent
h-BN microplatelets, and the interfacial thermal resistance of the
dominant BN–BN interface was decreased to only 3.83 nK·m2/W from 400 nK·m2/W, plunging by over 99%.
This highly weakened interfacial thermal resistance greatly improved
the heat transfer along thermal pathways and resulted in a 26% thermal
conductivity enhancement of o-BN@SiC/EP composites, compared with
physically contacted oriented h-BN/EP composites, at 15 vol % h-BN.
This systematic multiscale simulation broke through the barrier of
revealing the heat transfer mechanism of polymer composites from the
nanoscale to the macroscale, which provided rational cognition about
the effect of the interfacial thermal resistance between fillers on
the thermal conductivity of polymer composites.