Abstractκ-carbide () in high aluminium (Al) steels is grown from austenite () via + or α+ ( represents ferrite), and is a lamellar structure. This work demonstrates that the formability of high Al lightweight steels is affected by the lattice misfit and interface shape between and matrix. The cold workability can be improved by either to change the steel chemical constitution or to implement an electro-thermo-mechanical process. For ferrite-matrix-based high Al steel, electric-current promotes the spheroidization and refinement of structure and reduces volume fraction of phase. This retards the crack nucleation and propagation, and hence improves the materials formability. The observation is caused by a direct effect of electric-current rather than side effects.