Simultaneously
achieving a low activation barrier with weak binding
of intermediates on a heterogeneous catalyst for the enhancement of
catalytic performance under mild conditions remains a great challenge,
especially for N2-to-NH3 conversion. Herein,
for the first time, we report a new strategy via integrating vacuum-freeze-drying
and high-temperature pyrolysis technologies to design atomically dispersed
Co deposits onto the surface of Ru tiny subnanoclusters (TCs). The
special structure of this catalyst can generate a spatial effect and
induce strong interelectronic interactions between Ru and Co. The
outcome is simultaneous generation of the high-surface-unoccupied
Co 3d charge and obvious upshifting of the Ru d-band center. With
that, there is lowering of N2 activation energy via strong
electron “σ-donation and π-backdonation”
between Ru and N2 molecules. More importantly, our studies
demonstrate that an appropriate Ru structure with tiny subnanoclusters
rather than single Ru atoms or large Ru clusters could enable the
repulsion to adsorption of the N-containing intermediates on the catalyst
surface, resulting in weakening of the binding of NH3 and
N2H4 intermediates on the Co1Ru TC
catalyst surface. In such a case, the scaling relation over Co1Ru TCs in NH3 synthesis was decoupled, and the
developed Ba-promoted Co1Ru TC catalyst shows the highest
NH3 synthesis rate (up to 21.90 mmolNH3
g–1 h–1 at 360 °C
and 3 MPa) among the Ru or Co-based catalysts ever reported.