Jet-pulsed filters are frequently used to separate fine solid particles from gas streams. An example
for the application of the filter as both a solid separator and a fixed-bed reactor is a dry flue gas
cleaning process, where the dry solid sorbent Ca(OH)2 forms a filter cake that captures a major
part of the SO2 and HCl out of the flue gas. One important phenomenon concerning the formation
of the filter cake on jet-pulsed filters is imperfect cake removal. Here a jet pulse tears off the
entire filter cake from only a fraction of the exposed filter area, and only part of the total filter
area is subjected to the jet-pulse cleaning. This property of jet-pulsed filters has a great influence
on the chemical reaction simulation between gas and solid in the filter cake because the gas
velocity through the cake, the cake thickness, and the residence time distribution of the solid
forming the cake differ widely over the entire filter area. A recently developed filter model, in
which different classes of cake thicknesses are understood to result from different cake
generations, is used to determine the distributions of cake thickness, gas velocity, and residence
time of the solid over the filter area. With the combination of the filter model and a fixed-bed
reaction model using an empirical kinetic equation, the SO2 removal in the fixed bed of the
filter cake can be simulated. The combined filter and reaction model was successfully validated
with an experiment from a pilot plant for dry flue gas cleaning, where solid Ca(OH)2 was used
as a sorbent. A sample of the partially reacted sorbent from the pilot plant had been used to
derive the empirical kinetic equation for SO2 sorption in fixed-bed laboratory experiments.