A simulated (inactive) borosilicate high-level waste (HLW) glass was produced on a full-scale vitrification line with composition simulating vitrified oxide fuel (UO 2 ) reprocessing waste. As-cast samples were compositionally homogeneous (Type I microstructure) and/or compositionally inhomogeneous displaying compositional 'banding' and frequently containing 'reprecipitated calcine' (Type II microstructure).Crystal phases identified in as-cast samples were: tetragonal RuO 2 , cubic Pd-Te alloy, cubic (Cr,Fe,Ni,Ru) Sn and U). Cracking in samples was attributed to thermal expansion mismatch between the borosilicate HLW glass matrix and RuO 2 , cristobalite (both α and β), (Na,Sr,Nd,La)MoO 4 and zektzerite on cooling. There was also a contribution from the cristobalite α-β phase transition.