Environmentally Sustainable and Multifunctional Chrome-like Coatings Having No Chromium Designed with Reinforcement Learning

Abstract

Decorative chrome plating (DCP) continues to be ubiquitous in creating highly appealing metal finishings and coatings, beating out other organic dye-based finishes. However, the hazardous chrome plating process is fraught with adverse health effects for the workers involved and causes significant environmental damage. In this work, we present a multilayer thin film structure to mimic the chrome appearance. To find a design efficiently, we employ a reinforcement learning (RL) algorithm to perform an automatic inverse design. This results in structures composed of environmentally friendly materials that not only have the chrome color but can also achieve additional functions beyond decoration. As an example, one structure is designed to have high transmission in the radio frequency regime, a property that general metals cannot have, which can broaden the decorative chrome applications to include microwave operating devices. The experimental structures are fabricated by physical vapor deposition to demonstrate the indistinguishable chrome color and validate the effectiveness of the RL inverse design approach.