A reproducible
graphene-induced in situ process is demonstrated
for the first time for growing large-scale monolayer and bilayer cubic
silicon carbide (SiC) crystals on a liquid Cu surface by chemical
vapor deposition (CVD) method. Precise control over the morphology
of SiC crystals is further realized by modulating growth conditions,
thus leading to the formation of several shaped SiC crystals ranging
from triangular, rectangular, pentagonal, and even to hexagonal kind.
Simulations based on density functional theory are carried out to
elucidate the growth mechanism of SiC flakes with various morphologies,
which are in striking consistency with experimental observations.
In the liquid Cu-assisted CVD system, growth temperature (∼1100
°C) enables sublimation and deposition of silicon oxide (SiO2) derived from quartz tube, while liquid Cu facilitates preformation
of graphene originated from methane. The SiO2 and graphene,
grown and reacted in situ in the CVD process, are served as the silicon
and carbon source for the cubic SiC crystals, respectively. Moreover,
the gradual transformation process from SiO2 particles
to SiC flakes is directly observed, with several middle stages clearly
displayed. The direct in situ growth of SiC crystals offers a novel
method for scaled production of SiC crystals and is beneficial to
understand its growth mechanism, and thus push forward the way to
develop high-temperature and high-frequency electronic devices.