Estimation of Accuracy of Coordinated Small Diameter Holes With Cutting Tool Direction

Abstract

The dimensional analysis of the initial parameters of the coordinated dimensions of the holes is presented. Issues related to the assessment of the accuracy of the location of the surfaces of deep holes are considered. The influence of various technological factors on the magnitude of scattering of coordinated dimensions is studied. Experimental studies using experimental design methodology, which was used for sample preparations 45 steel, cast iron SCH15, aluminum alloys. Factors such as the cutting angle, the hardness of the workpiece, the cutting force and their effect on the diameter of the impression and its depth were studied. As a result of the experiments, a slight effect of the drilling force on the diameter and depth of the impression was found. However, it was found that the angle of the core leads to a directly proportional increase in the diameter of the imprint and inversely affects its depth. The hardness of the material has a more significant effect on the diameter of the imprint than on its depth. The total influence of controlled factors significantly affects the diameter of the imprint. Minimum core drilling angles are proposed for some materials. A mathematical model of the accuracy of machining coordinated holes is proposed on the basis of estimating the coefficients of the regression equation and finding the required mathematical models of the scattering fields of dimensions and deviations. As factors that vary during the drilling of coordinated holes, were taken: the length of the conductor sleeve, the departure of the tool, the hardness of the workpiece, the diameter of the tool. It is found that with increasing tool diameter and guide sleeve length decreases the amount of dimensional scattering from the base and positional deviations, and increasing tool departure and improving the physical and mechanical properties of the workpiece increase the size of the size scattering field from the base and positional deviation. An additional factor was introduced: the gap in the combination between the cutting tool and the conductor sleeve and obtained mathematical dependences of the influence of factors on dimensional accuracy when machining deep holes with the direction of the cutting tool. It is shown that the introduction of an additional factor - the gap, did not change the essence of the process of errors on small aggregate machines, and the change in diameters does not lead to a significant increase in scattering fields.