The application of polyvinyl alcohol (PVA) films is still
restricted
due to their poor hydrophilicity, mechanical strength, and thermal
stability. To improve these properties, a teardrop-shaped hollow polystyrene
(HPS) nanoparticle was prepared in this work and further applied as
the reinforcing nanomaterial. Herein, a teardrop-shaped silica nanoparticle
was first used as the hard template; polystyrene was in situ-synthesized
on the surface of teardrop-shaped silica, followed by the etching
of the silica template. By tuning the synthesis parameters (e.g.,
styrene concentration and etching time), the optimal structure of
HPS was obtained; subsequently, HPS was mixed with PVA by a solution-mixing
method, which in turn produced the PVA-based synthetic foam film.
Using optimal synthesis parameters of HPS and its loadings, the obtained
syntactic foam films exhibited high transparency, excellent mechanical
strength and toughness, and good thermal stability. Compared to pure
PVA film, the tensile strength and toughness of PVA-based syntactic
foam films containing 1.0 wt % HPS were improved by about 55 and 77%,
respectively; the glass transition temperature and onset decomposition
temperature of PVA-based syntactic foam films increased to about 32
and 66 °C, respectively. The research exemplifies the great promise
of HPS toward practical application in polymer syntactic foams.