Linking
in vitro
bioactivity and
in vivo
toxicity on a dose basis enables the use of high-throughput
in vitro
assays as an alternative to traditional animal studies. In this study, we evaluated assumptions in the use of a high-throughput, physiologically based toxicokinetic (PBTK) model to relate
in vitro
bioactivity and rat
in vivo
toxicity data. The fraction unbound in plasma (
f
up
) and intrinsic hepatic clearance (
Cl
int
) were measured for rats (for 67 and 77 chemicals, respectively), combined with
f
up
and
Cl
int
literature data for 97 chemicals, and incorporated in the PBTK model. Of these chemicals, 84 had corresponding
in vitro
ToxCast bioactivity data and
in vivo
toxicity data. For each possible comparison of
in vitro
and
in vivo
endpoint, the concordance between the
in vivo
and
in vitro
data was evaluated by a regression analysis. For a base set of assumptions, the PBTK results were more frequently better associated than either the results from a “random” model parameterization or direct comparison of the “untransformed” values of AC
50
and dose (performed best in 51%, 28%, and 21% of cases, respectively). We also investigated several assumptions in the application of PBTK for IVIVE, including clearance and internal dose selection. One of the better assumptions sets–restrictive clearance and comparing free
in vivo
venous plasma concentration with free
in vitro
concentration–outperformed the random and untransformed results in 71% of the
in vitro-in vivo
endpoint comparisons. These results demonstrate that applying PBTK improves our ability to observe the association between
in vitro
bioactivity and
in vivo
toxicity data in general. This suggests that potency values from
in vitro
screening should be transformed using
in vitro-in vivo
extrapolation (IVIVE) to build potentially better machine learning and other statistical models for predicting
in vivo
toxicity in humans.