Gasholders consist of a floating bell in a tank filled with water. Water provides a seal between the enclosed gas and ambient air. Gasholder emissions come from the contaminated water seal exposed to ambient air and the wet bell wall. The study objectives were to define parameters influencing gasholder emissions, determine the quantities of vinyl chloride (VC) emitted, generate a correlation equation between parameters of influence and mass emissions, and evaluate the efficiency of emission reduction methods. The research project was carried out on a laboratory-scale representation of a gasholder. The classic twophase resistance model was used successfully to generate a correlation equation, which can be used to calculate the gasholder water seal emissions. A strictly empirical model was generated to estimate the wet wall emissions. Two in situ reduction methods were evaluated with the laboratory installations: floating objects and an oil layer. Both methods showed significant emission reductions, but the oil layer was the most effective. To reduce emissions even further, it is recommended that the water level of the gasholder be set to the lowest achievable level, that a windshield be placed around the water seal perimeter, and that hydrophobic paint be used on the bell wall.
INTRODUCTIONMany polyvinyl chloride (PVC) manufacturing plants located in Europe use gasholders to store vinyl chloride (VC) left over from the PVC manufacturing process. Gasholders consist of a cylindrical bell floating in a tank filled with water. The water provides a seal between VC trapped in the bell and ambient air. As gas is fed to or pulled from the gasholder, pressure in the bell changes, creating an upward or downward movement. Because water in the gasholder bell section is constantly in contact with VC gases, its VC concentration increases until it reaches almost full saturation. The water section of the gasholder that is exposed to air (water seal section) steadily emits its VC content directly in the environment. Also, the bell's upward movement, as gas is fed to the gasholder, exposes a wet surface on the bell wall. As the water evaporates from the wall, additional VC emissions are generated. Figure 1 illustrates the two sources of emissions from gasholders.On a few of the PVC plants' gasholders, a mineral oil film of ϳ1 cm is used to cover the water seal. This oil film is meant as a corrosion reduction method because it covers the bell walls as it rises, replacing the usual water layer that causes corrosion. Even if emission reduction is not the purpose of the presence of oil on the water seal, the oil layer is considered to be an efficient method to reduce air emissions. 1 To reduce the water seal emissions, the PVC manufacturers also use floating hollow spheres. Theoretically, this method should achieve a high water seal emission reduction percentage, but this has yet to be proven in the environment, especially in a wind-affected irregular surface like a gasholder water seal.Because VC is a known carcinogen 2 and b...