The 3D printability
of poly(l-lysine-ran-l-alanine)
and four-arm poly(ethylene glycol) (P(KA)/4-PEG)
hydrogels as 3D biomaterial inks was investigated using two approaches
to develop P(KA)/4-PEG into 3D biomaterial inks. Only the “composite
microgel” inks were 3D printable. In this approach, P(KA)/4-PEG
hydrogels were processed into microparticles and incorporated into
a polymer solution to produce a composite microgel paste. Polymer
solutions composed of either 4-arm PEG-acrylate (4-PEG-Ac), chitosan
(CS), or poly(vinyl alcohol) (PVA) were used as the matrix material
for the composite paste. The three respective composite microgel inks
displayed good 3D printability in terms of extrudability, layer-stacking
ability, solidification mechanism, and 3D print fidelity. The biocompatibility
of P(KA)/4-PEG hydrogels was retained in the 3D printed scaffolds,
and the biofunctionality of bioinert 4-PEG and PVA hydrogels was enhanced.
CS-P(KA)/4-PEG inks demonstrated excellent 3D printability and proved
highly successful in printing scaffolds with a narrow strand diameter
(∼200 μm) and narrow strand spacing (∼500 μm)
while the integrity of the vertical and horizontal pores was maintained.
Using different needle IDs and strand spacing, certain physical properties
of the hydrogels could be tuned, while the 3D printed porosity was
kept constant. This included the surface area to volume ratio, the
macropore sizes, and the mechanical properties. The scaffolds demonstrated
adequate adhesion and spreading of NIH 3T3 fibroblasts seeded on the
scaffold surfaces for 4 days. Consequently, the scaffolds were considered
suitable for potential applications in wound healing, as well as other
soft tissue engineering applications. Apart from the contribution
to new 3D biomaterial inks, this work also presented a new and facile
method of processing covalently cross-linked hydrogels into 3D printed
scaffolds. This could potentially “unlock” the 3D printability
of biofunctional hydrogels, which are generally excluded from 3D printing
applications.