“…Due to the higher accuracy of this measurement, several automated devices have been commercialized for measuring the transendothelial impedance of various barrier-forming cells in culture. , However, such systems still have disadvantages, including discontinuous time-lapse measurements and the need to reuse the electrodes for each measurement, which requires proper reconditioning and calibration in a control buffer solution before each measurement and limits their use in long-term on-chip devices with microfluidic systems . Although more recent reports have shown the use of micro-engineering in preparing microelectrode arrays for on-chip TEER measurement with impedance spectroscopy assessment, most of them require costly and time-consuming photolithography and etching processes, which increases the overall cost of the device and contradicts the rationale to be used for disposable cell-culture applications. ,, Hence, for the first time, this work reports the development of a cost-effective fabrication process of a disposable microfluidics system with an integrated electrode array for real-time monitoring of TEER and air bubble formation. − The fabrication process takes advantage of additive manufacturing and scalable processing methods, including screen printing and laser cutting, for simple fabrication and integration of the electrode array with the microfluidic system. − The prime aim of the bubble detection system is to detect potential disturbance (>1 mm diameter air bubbles) in the culture medium, which can result in false measurements due to unwanted stress in the cells. Hence, to avoid such circumstances, a linear electrode array was positioned within the proximity of the cell culture region to detect bubbles by real-time monitoring electrical impedance throughout the microfluidic channel.…”