Evaluation of topology-optimized lattice structures manufactured via selective laser melting

Zhang, Xiao; Yang, Yongqiang; Xiao, Ru; Bai, Yuchao; Song, Changhui; Wang, Di

doi:10.1016/j.matdes.2018.01.023

Cited by 292 publications

(135 citation statements)

References 26 publications

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“…Besides, it was observed that the curves had an initial approximate parabola going upwards at the beginning of loading. This might be attributed to the uneven interface of contact between pressure head and porous samples or existed slight distortion of the struts [37][38][39] .…”

Section: Mechanical Characterizationmentioning

confidence: 99%

Trabecular-like Ti-6Al-4V scaffolds for orthopedic: fabrication by selective laser melting and in vitro biocompatibility

Liang

Yang

Xie

et al. 2019

Journal of Materials Science & Technology

189

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Porous metal scaffolds play an important role in the orthopedic field, due to their wide applications in prostheses implantation. Some previous studies showed that the scaffolds with trabecular bone structure reconstructed via computed tomography had satisfactory biocompatibility. However, the reverse modeling scaffolds were inflexible for customized design. Therefore, a top-down designing biomimetic bone scaffold with favorable mechanical performances and cytocompatibility is urgently demanded for orthopedic implants. An emerging additive manufacturing technique, selective laser melting, was employed to fabricate the trabecular-like porous Ti-6Al-4V scaffolds with varying irregularities (0.05-0.5) and porosities (48.83%-74.28%) designed through a novel Voronoi-Tessellation based method. Micro-computed tomography and scanning electron microscopy were used to characterize the scaffolds' morphology. Quasi-static compression tests were performed to evaluate the scaffolds' mechanical properties. The MG63 cells culture in vitro experiments, including adhesion, proliferation, and differentiation, were conducted to study the cytocompatibility of scaffolds. Compressive tests of scaffolds revealed an apparent elastic modulus range of 1. 93-5.24 GPa and an ultimate strength ranging within 44.9-237.5 MPa, which were influenced by irregularity and porosity, and improved by heat treatment. Furthermore, the in vitro assay suggested that the original surface of the SLM-fabricated scaffolds was favorable for osteoblasts adhesion and migration because of micro scale pores and ravines. The trabecular-like porous scaffolds with full irregularity and higher porosity exhibited enhanced cells proliferation and osteoblast differentiation at earlier time, due to their preferable combination of small and large pores with various shapes. This study suggested that selective laser melting-derived Ti-6Al-4V scaffold with the trabecular-like porous structure designed through Voronoi-Tessellation method, favorable mechanical performance, and good cytocompatibility was a potential biomaterial for orthopedic implants.

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Section: Mechanical Characterizationmentioning

confidence: 99%

Trabecular-like Ti-6Al-4V scaffolds for orthopedic: fabrication by selective laser melting and in vitro biocompatibility

Liang

Yang

Xie

et al. 2019

Journal of Materials Science & Technology

189

View full text Add to dashboard Cite

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“…Three-dimensional (3D) evaluation is often applied to determine whether mass-produced products have been accurately produced by manufacturing processes [21][22][23]. This can save time compared to visual examinations, [21] and an accurate analysis can be conducted with the development of a scanner [9].…”

Section: Introductionmentioning

confidence: 99%

Comparative Study of the Trueness of the Inner Surface of Crowns Fabricated from Three Types of Lithium Disilicate Blocks

Lee

Yoon

et al. 2019

Applied Sciences

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This study set out to compare the three-dimensional (3D) trueness of crowns produced from three types of lithium disilicate blocks. The working model was digitized, and single crowns (maxillary left second molar) were designed using computer-aided design (CAD) software. To produce a crown design model (CDM), a crown design file was extracted from the CAD software. In addition, using the CDM file and a milling machine (N = 20), three types of lithium disilicate blocks (e.max CAD, HASS Rosetta, and VITA Suprinity) were processed. To produce a crown scan model (CSM), the inner surface of each fabricated crown was digitized using a touch-probe scanner. In addition, using 3D inspection software, the CDM was partitioned (into marginal, axis, angular, and occlusal regions), the CDM and CSM were overlapped, and a 3D analysis was conducted. A Kruskal–Wallis test (α = 0.05) was conducted with all-segmented teeth with the root mean square (RMS), and they were analyzed using the Mann–Whitney U-test and the Bonferroni correction method as a post hoc test. There was a significant difference in the trueness of the crowns according to the type of lithium disilicate block (p < 0.001). The overall RMS value was at a maximum for e.max (42.9 ± 4.4 µm), followed by HASS (30.1 ± 9.0 µm) and then VITA (27.3 ± 7.9 µm). However, there was no significant difference between HASS and VITA (p = 0.541). There were significant differences in all regions inside the crown (p < 0.001). There was a significantly high trueness in the angular region inside the crown (p < 0.001). A correction could thus be applied in the CAD process, considering the differences in the trueness by the type of lithium disilicate block. In addition, to attain a crown with an excellent fit, it is necessary to provide a larger setting space for the angular region during the CAD process.

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“…Alternatively, TO method for lattice structures [46][47][48][49] may be another solution for the design of the aircraft spoiler. However, considering that the design is a large-scale problem, enormous amount of computing will be involved, especially if one wants to get the fine structures inside the aircraft spoiler [50].…”

Section: Resultsmentioning

confidence: 99%

Designing a Sandwich Aircraft Spoiler with Lattice Structure Cores

Ou¹,

Liu²,

He³

et al. 2019

Preprint

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By combing continuum topology optimization (TO) method and lattice structure technique, a sandwich aircraft spoiler with a high stiffness-to-weight is designed. TO method is served to produce the shell of the aircraft spoiler and the lattice structure, used as cores, is employed to support the shell. TO problem is established as maximizing the stiffness of the structure with limited material volume. Density-based method is utilized to achieve a 0/1 solution. We then empirically replace the core of the aircraft spoiler by using 3D kagome lattice structure. Two different materials, i.e., aluminum alloy and titanium alloy, are synthetically applied to further reduce the weight and simultaneously improve the strength of the aircraft spoiler. Numerical simulations are conducted to show that the designed aircraft spoiler can meet the service environment with a reduction of its weight by approximately 80% when compared with that of the initial design model. Finally, we have fabricated the designed model with photosensitive resin by using 3D printing technique.

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Evaluation of topology-optimized lattice structures manufactured via selective laser melting

Cited by 292 publications

References 26 publications

Trabecular-like Ti-6Al-4V scaffolds for orthopedic: fabrication by selective laser melting and in vitro biocompatibility

Trabecular-like Ti-6Al-4V scaffolds for orthopedic: fabrication by selective laser melting and in vitro biocompatibility

Comparative Study of the Trueness of the Inner Surface of Crowns Fabricated from Three Types of Lithium Disilicate Blocks

Designing a Sandwich Aircraft Spoiler with Lattice Structure Cores

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