Natural gas flaring causes enormous
damage to the environment,
in addition to the wasted energy. The importance of this problem is
highlighted by an initiative by the United Nations to end flaring
by 2030. There exists an immediate need for identifying routes for
converting flare into usable energy. In this study, we propose a scheme
that at the core utilizes an electrochemical cell to convert methane
into methanol, an easily transportable fuel. The electrochemical cell
uses electricity provided by solar photovoltaics to power the electrochemical
cell. We carry out a detailed techno-economic analysis of the entire
system and analyze the merits and demerits of the proposed approach
as compared with other flare gas recovery systems, gas-to-liquid (GTL),
electricity generation with gas turbine, gas compression system, and
electricity generation by solid oxide fuel cell (SOFC). The developed
model shows that the current state-of-the-art materials available
for different system components, proton conductor, and electrocatalysts
are inadequate to make the scheme practical. We outline the minimum
performance metrics, i.e., input voltage at the cell level of ∼0.5
V that corresponds to an overpotential of ∼1 V and a current
density of 0.5 A/cm2 that requires a proton conductor that
can conduct from 10–1 to 10–2 S/cm
in the temperature range of 100–250 °C, required for the
system to become financially competitive. Of note, improvements in
the conductivity of proton conductors at intermediate temperatures
and identification of active and selective electrocatalysts for the
conversion of methane to methanol are the key parameters that determine
the overall viability of the proposed scheme. We discuss the environmental
impacts of the proposed scheme and provide an outlook on directions
required in materials research that could meet the outlined performance
metrics.