In
the pipeline transportation process for crude oil, the most
important and popular maintenance method for perforated and ruptured
oil pipelines is the replacement of the damaged pipeline segment.
However, this method has several disadvantages, including a complex
process, large time consumption, and excessively high costs. The present
study reported the preparation of a strong cross-linking hydrogel
that served as a temporary blocking material during the long-distance
oil pipeline partial replacement process. The prepared product was
characterized by infrared spectroscopy, X-ray diffraction analysis,
and scanning electron microscopy to analyze the microscopic reactions
and structures. Orthogonal experiments for shear stress were performed
to determine the optimal synthesis condition. The relevant experiments
indicated that the proposed product can effectively isolate oil and
oil gas, and a 4.5 m long hydrogel can resist the force of a 0.57
MPa overpressure. The blocked pipeline turned to a dredged state on
changing the pipeline pressure. The flame resistance experiment showed
that the hydrogel exhibited excellent flame resistance and could therefore
ensure the safety of the hot work. On the basis of this hydrogel material,
a new method for replacing the partially damaged oil pipeline was
proposed.