Experimental research on electrochemical machining of titanium alloy Ti60 for a blisk

Chen, Xuezhen; Xu, Zhiheng; Fang, Zhen; Zhu, Daiyin

doi:10.1016/j.cja.2015.09.010

Cited by 83 publications

(21 citation statements)

References 16 publications

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“…The Electro Chemical Machining (ECM) is a non-conventional material removal machining process by electrolysis where a voltage is applied between a form electrode (cathode) and the part to be manufactured (anode) through an electrolytic liquid [27,28]. The removed material precipitates in the electrolytic solution as metallic hydroxide.…”

Section: Electro Chemical Machining (Ecm)/precise Electro Chemical Machining (Pecm)mentioning

confidence: 99%

“…In the classical process, a direct current voltage between 5 V and 10 V is applied, achieving feeds up to 10 mm/min. Figure 6 shows a diagram of ECM methodology and the application of this technique under different process parameters with the aim of determining optimal ECM parameters for Ti60 related to the surface roughness [28].…”

Section: Electro Chemical Machining (Ecm)/precise Electro Chemical Machining (Pecm)mentioning

confidence: 99%

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Manufacturing Processes of Integral Blade Rotors for Turbomachinery, Processes and New Approaches

et al. 2020

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Manufacturing techniques applied to turbomachinery components represent a challenge in the aeronautical sector. These components are commonly composed of high resistant super-alloys; in order to satisfy the extreme working conditions, they have to support during their useful life. Besides, in the particular case of Integrally Bladed Rotors (IBR), they usually present complex geometries that need to be roughed and finished by milling and grinding processes, respectively. Thermoresistant superalloys present many challenges in terms of machinability what leads to find new alternatives to conventional manufacturing processes. In order to face this issue, this work presents a review of the last advances for IBR manufacturing and repairing processes.

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Section: Electro Chemical Machining (Ecm)/precise Electro Chemical Machining (Pecm)mentioning

confidence: 99%

Section: Electro Chemical Machining (Ecm)/precise Electro Chemical Machining (Pecm)mentioning

confidence: 99%

Manufacturing Processes of Integral Blade Rotors for Turbomachinery, Processes and New Approaches

et al. 2020

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“…Finally, the strengthening treatment is carried out by the shotpeening process. Many scholars have done a lot of research on the numerical control (NC) milling, the electrochemical machining, the linear friction welding, and other processing technologies of the blisk (Chen et al, 2016;Raab et al, 2015;Ren et al, 2004).…”

Section: Introductionmentioning

confidence: 99%

“…The non-interference movement of the grinding tool was analyzed. Zhao et al (2014) and Chen et al (2018Chen et al ( , 2019 used the method of a "five axis numerical control + flexible polishing head + elastic abrasive tool" to carry out the selfadaptive polishing of the blisk. They developed the flexible polishing spindle and studied the trajectory planning, the in-terference analysis, and the optimization of process parameters during the polishing of the blisk.…”

Section: Introductionmentioning

confidence: 99%

Design and control of the belt-polishing tool system for the blisk finishing process

et al. 2021

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Abstract. According to the structural characteristics of the blisk, a new adaptive belt tool system for blisk finishing is developed. The pneumatic servo system, which is composed of the cylinder, the servo valve, and the force sensor, is used to control the polishing force. Due to the strong nonlinearity of the pneumatic system, a two-dimensional fuzzy proportion, integral, derivative (PID) controller is developed for the pneumatic force control. The proposed controller adjusts the proportional, integral, and differential parameters of the traditional PID controller in real time through the error and error rate so as to optimize the control performance of the pneumatic system. Compared with the PID control, the steady-state error of the fuzzy PID control is reduced by 0.03 s and the overshoot is reduced by 4 %, which reveals the superiority of the fuzzy PID control algorithm for the nonlinear system. Finally, the experiments of polishing the blisk sample and the real blisk are carried out by the proposed belt tool system. The results show that the polishing process is very stable and the roughness after polishing is less than 0.4 µm, which proves the effectiveness of the proposed new belt tool system and the fuzzy PID controller.

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“…is provides a basis for the parameter selection of the electrochemical machining hole. Chen et al [9] conducted orthogonal experiments to investigate ECM of Ti60 to determine the influences of some electrochemical process parameters on the surface roughness. ey found that using suitably optimized parameters for ECM can greatly decrease the surface roughness of a workpiece.…”

Section: Introductionmentioning

confidence: 99%

Experimental Investigations on Aircraft Blade Cooling Holes and CFD Fluid Analysis in Electrochemical Machining

Chai

Yan

2019

Advances in Materials Science and Engineering

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The flow field distribution in an interelectrode gap is one of the important factors that affect the machining accuracy and surface quality in the electrochemical machining (ECM) process for aircraft blades. In the ECM process, some process parameters, e.g., machining clearance, processing voltage, and solution concentration, may result in electrolyte fluid field to be complex and unstable, which makes it very difficult to predict and control the machining accuracy of ECM. Therefore, 30 sets of experiments for cooling hole making in ECM were carried out, and furthermore, the machining accuracy and stability of cooling hole were concentrated. In addition, the flow channel of the geometrical model of the gap flow field was established and analyzed according to the electrolyte flow state simulation by CFD. The effects of the flow velocity mode on the machining accuracy and stability for cooling hole making were investigated and determined in detail.

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Experimental research on electrochemical machining of titanium alloy Ti60 for a blisk

Cited by 83 publications

References 16 publications

Manufacturing Processes of Integral Blade Rotors for Turbomachinery, Processes and New Approaches

Manufacturing Processes of Integral Blade Rotors for Turbomachinery, Processes and New Approaches

Design and control of the belt-polishing tool system for the blisk finishing process

Experimental Investigations on Aircraft Blade Cooling Holes and CFD Fluid Analysis in Electrochemical Machining

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