Combustible gas explosions are typically triggered at high temperatures by
the generation of electric sparks on starting, stopping, or short circuiting
of electrical equipment. Flameproof enclosures are widely installed in the
petrochemical industry as safety equipment for eliminating ignition sources.
Such enclosures are designed with a double-cavity structure, and a hole
plate is used to connect the two cavities. However, pressure piling occurs
in such double-cavity-connected structures, resulting in flameproof
enclosures requiring to bear higher pressure than designed, which is a
safety hazard. However, few studies have focused on the effect of the
diaphragm orifice diameter of flameproof enclosures. Because the explosion
of combustible gas in a flameproof enclosure is a complex process, numerical
simulation was performed to study the process. Fluent was used for
numerically simulating the ethylene/air premixed gas explosion
characteristics of double-cavity-connected structure flameproof enclosures.
The effects of an orifice hole diameter from 10 to 45 mm on flameproof
characteristics, including the maximum explosion pressure, maximum explosion
pressure rise rate, and maximum explosion index, were examined. The results
are critical for the effective design of a double-cavity flameproof shell
and provide theoretical support for fire suppression in a flameproof
enclosure.