Experimental study on the characteristic and function of oxide film formed on grinding wheel in ELID precision grinding

Abstract

Purpose The purpose of this study is to investigate the characteristic and function of oxide film formed on grinding wheel in electrolytic in-process dressing (ELID) precision grinding and improve the quality of ELID grinding. Design/methodology/approach Dynamic film forming experiments were carried out with a simulation device close to the actual processing conditions. Then, the ELID grinding experiments of bearing rings were performed using grinding wheels with good film forming effect. The experiment was designed by quadratic regression general rotation combination method. The influence of grinding depth, electrolytic voltage, duty cycle and grinding wheel linear speed on grinding effect is analyzed. Findings A mathematical model for the formation rate of oxide film was established. The experiments show that the composition of grinding wheel and grinding fluid, as well as the electrical parameters, influence the film forming effect. Thus, the oxide film plays an important role in ELID grinding. Originality/value This study provides a reference for the design and selection of grinding wheel and grinding fluid and the setting of process parameters in ELID grinding.

ELID Dressing Behaviors of Non-Abrasive Iron-Based Grinding Wheels

“…An uneven distribution of the oxide film can easily compromise the roundness of the grinding diamond wheel. As such, ensuring the uniformity of ELID electrolysis on the grinding diamond wheel is of critical importance [37][38][39][40][41].…”