Boron has the highest enthalpy of oxidation per unit
mass (and
volume) among metals and metalloids and is an excellent candidate
as a solid fuel. However, the native oxide present on the surface
limits the available energy and rate of its release during oxidation.
Here, we report a simple and effective method that removes the oxide
in situ during oxidation via an exothermic thermite reaction with
aluminum that enriches the particle in B at the expense of Al. B/Al
blends with different compositions are optimized using thermogravimetry
and differential scanning calorimetry, and the best sample in terms
of energy release is characterized by high-resolution transmission
electron microscopy, X-ray photoelectron spectroscopy, energy-dispersive
spectroscopy, and X-ray diffraction. All compositions release more
energy than the individual components, and the blend containing 10%
Al by weight outperforms pure B by 40%. The high energy release is
due to the synergistic effect of B oxidation and thermite reaction
between Al and B
2
O
3
. We demonstrate the formation
of ternary oxide by the oxidation of the B/Al blend that provides
porous channels for the oxidation of B, thereby maximizing the contact
of the metal and oxidizer. Overall, the results demonstrate the potential
of using B/Al blends to improve the energetic performance of B.