Lignocellulose biorefining
is a promising technology
for the sustainable
production of chemicals and biopolymers. Usually, when one component
is focused on, the chemical nature and yield of the others are compromised.
Thus, one of the bottlenecks in biomass biorefining is harnessing
the maximum value from all of the lignocellulosic components. Here,
we describe a mild stepwise process in a flow-through setup leading
to separate flow-out streams containing cinnamic acid derivatives,
glucose, xylose, and lignin as the main components from different
herbaceous sources. The proposed process shows that minimal degradation
of the individual components and conservation of their natural structure
are possible. Under optimized conditions, the following fractions
are produced from wheat straw based on their respective contents in
the feed by the ALkaline ACid ENzyme process: (i) 78% ferulic acid
from a mild ALkali step, (ii) 51% monomeric xylose free
of fermentation inhibitors by mild ACidic treatment,
(iii) 82% glucose from ENzymatic degradation of cellulose,
and (iv) 55% native-like lignin. The benefits of using the flow-through
setup are demonstrated. The retention of the lignin aryl ether structure
was confirmed by HSQC NMR, and this allowed monomers to form from
hydrogenolysis. More importantly, the crude xylose-rich fraction was
shown to be suitable for producing polyhydroxybutyrate bioplastics.
The direct use of the xylose-rich fraction by means of the thermophilic
bacteria Schlegelella thermodepolymerans matched 91% of the PHA produced with commercial pure xylose, achieving
138.6 mgPHA/gxylose. Overall, the ALACEN fractionation
method allows for a holistic valorization of the principal components
of herbaceous biomasses.