The fabrication of
gold nanostructures on a dielectric substrate
with a nanogap between the opposite tips is suitable for the excitation
of hot spots. In this study, a novel and efficient one-step method
is reported for fabricating a gold bowtie nanogap by using a spatially
shaped femtosecond laser pulse. The size of the nanogap could be flexibly
controlled by adjusting the pulse energy. The smallest nanogap produced
by the proposed method measures 30 nm (≈1/26 of the laser wavelength).
The formation mechanism of the different morphologies is investigated.
Combined with a phase- and amplitude-based beam-shaping technique,
the bridge could be manipulated. Both experimental surface-enhanced
Raman scattering spectra and simulated finite-difference time-domain
results are used to characterize the plasmonic properties of the fabricated
bowtie nanogap. The manufacturing scalability of the proposed method
is demonstrated through the fabrication of a matrix of nanostructure,
which exhibits great uniformity, achieving a density of 2.13 ×
106 devices cm–2. Large-area microgaps
can be patterned on a terahertz metasurface through the proposed method.
The proposed technique provides a simple, flexible, and efficient
alternative method for nanogap fabrication. The method can be extensively
implemented in biosensing, photovoltaics, and nanophotonics.