For their unique optical properties, quantum dots (QDs)
have been
extensively used as light emitters in a number of photonic and optoelectronic
applications. They even met commercialization success through their
implementation in high-end displays with unmatched brightness and
color rendering. For such applications, however, QDs must be shielded
from oxygen and water vapor, which are known to degrade their optical
properties over time. Even with highly qualitative QDs, this can only
be achieved through their encapsulation between barrier layers. With
the emergence of mini- and microLED for higher contrast and miniaturized
displays, new strategies must be found for the concomitant patterning
and encapsulation of QDs, with sub-millimeter resolution. To this
end, we developed a new approach for the direct patterning of QDs
through maskless lithography. By combining QDs in photopolymerizable
resins with digital light processing (DLP) projectors, we developed
a versatile and massively parallel fabrication process for the additive
manufacturing of functional structures that we refer to as QD pockets.
These 3D heterostructures are designed to provide isotropic encapsulation
of the QDs, and hence prevent edge ingress from the lateral sides
of QD films, which remains a shortcoming of the current technologies.