Highly porous aerogels are greatly
anticipated for multifunctional
utilization, including building insulators, sound absorbers, filters,
energy storage devices, etc. Currently, most aerogels are usually
resourced from fossil fuels and nonrenewable materials and often require
an additional step to provide multifunctionality. In this work, a
facile strategy is presented to fabricate a multifunctional scaffold
valorizing polypropylene mask filters intercalated by calcium alginate
(CAP) through an ice templating method to generate a dual-pore structure
with fibrillated networks. The exploitation of the enhanced porous
cell wall and the intrinsic properties of the constituting materials
provided a platform for multifunctionalities such as sound absorption,
thermal insulation, and fire retardant properties. The dual-pore attribute
implemented an effective broadband frequency sound absorption. The
outstanding acoustic performance can be ascribed to the structural
integrity of the dual-pore microchannels that dissipate the sound
within the interconnected fiber wall resonating the sound in different
directions. This structural orientation also endows excellent thermal
transport properties for a broad range of temperature conditions depleting
energy transport. Moreover, the resultant material exhibited flame
retardant properties without any further functionalization but through
its structural attributes and innate nature of the compounding material.
Upon pyrolysis, the structure networks form a char layer that acts
as a fire-repellent barrier to induce fire propagation. Without further
modification, the generated aerogel can serve as a base platform for
sustainable multifunctional scaffolds. This strategy is realized to
be a universal technique to prepare highly porous allotropic aerogels
with various functionalities.