Force-based model for tool wear monitoring in face milling

The influence of cutting force on surface machining quality

“…Sabberwal (1960) suggested the empirical relationship between the cutting force and undeformed chip volume in end milling operations. Lin and Yang (1995) and Sarhan et al (2001) reported that the variable cutting force can cause quick tool wear, and may be dangerous in high speed machining applications. Devor (1998), Gadalla and 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 …”

State-of-the-art methods and results in tool condition monitoring: a review

“…There has been significant interest in the monitoring and study of face milling, and a wide range of approaches to TCM have been proposed and tested [8,[18][19][20][29][30][31][32][33][34][35][36][37][38][39][40][41][42][43][44][45].…”

“…The measurement of cutting forces in face milling is quite common, both for the purposes of TCM and for the detection, prevention and control of chatter [8,19,29,[33][34][35][36][37][38][39][40][41][42][43]. The force signals are most often collected by workpiece table dynamometers.…”

“…There are numerous instances of cutting force measurement [8,[33][34][35][36][37][38][39][40][41], although much of this work does not involve advanced signal processing. There is not as much interest in time-frequency methodologies in end milling as there is in other areas.…”

An artificial-neural-networks-based in-process tool wear prediction system in milling operations

“…However, the most effective technique of all is the use of cutting force to determine tool wear. Almost half of the studies in the past ten years have used dynamometers to detect cutting force signals to help monitor tool wear in milling operations [2,[4][5][6][7]. However, none of these studies involved in-process tool monitoring.…”