Directionally solidified (DS) Al2O3/YAG eutectic
composites with microstructures of three-dimensionally continuous
networks were prepared using containerlessly directional solidification
through an aerodynamic levitator. The morphological evolution of DS
eutectics was studied at a large growth rate range. The DS eutectics
present irregular “Chinese script” morphologies at growth
rates of 9 μm/s, transforming into complex regular eutectic
morphologies with growth rates increasing to 68 μm/s. At a superhigh
crystal growth rate of 800 μm/s, the DS eutectics showed regular
lamellar morphologies. The indentation hardness and Young’s
modulus of DS Al2O3/YAG eutectic composites
at growth rates of 68 μm/s are 22.3 and 338 GPa, respectively.